fix: 审核未修正时保留超额提交快照

app/models.py

@@ -13,6 +13,7 @@ from sqlalchemy import (
     Numeric,
     String,
     Text,
+    text,
 )
 from sqlalchemy.dialects.mysql import JSON
 from sqlalchemy.orm import Mapped, mapped_column, relationship
@@ -249,6 +250,13 @@ class ProductionReport(Base):
     expected_workload: Mapped[float] = mapped_column(Numeric(12, 2), nullable=False, default=0)
     pace_rate: Mapped[float] = mapped_column(Numeric(10, 2), nullable=False, default=0)
     workload_rate: Mapped[float] = mapped_column(Numeric(10, 2), nullable=False, default=0)
+    has_over_limit: Mapped[bool] = mapped_column(
+        Boolean,
+        nullable=False,
+        default=False,
+        server_default=text("0"),
+    )
+    over_limit_summary: Mapped[str | None] = mapped_column(String(500))
     status: Mapped[ReportStatus] = mapped_column(
         Enum(ReportStatus),
         nullable=False,
@@ -290,6 +298,7 @@ class ProductionReport(Base):
         Index("idx_reports_status_date", "status", "report_date"),
         Index("idx_reports_reviewer", "reviewer_phone", "reviewed_at"),
         Index("idx_reports_voided", "is_voided", "voided_at"),
+        Index("idx_reports_over_limit", "has_over_limit", "submitted_at"),
     )
 
 
@@ -315,6 +324,23 @@ class ProductionReportItem(Base):
     good_qty: Mapped[float] = mapped_column(Numeric(12, 2), nullable=False, default=0)
     defect_qty: Mapped[float] = mapped_column(Numeric(12, 2), nullable=False, default=0)
     scrap_qty: Mapped[float] = mapped_column(Numeric(12, 2), nullable=False, default=0)
+    over_limit_status: Mapped[str] = mapped_column(
+        String(32),
+        nullable=False,
+        default="not_checked",
+        server_default="not_checked",
+    )
+    over_limit_type: Mapped[str | None] = mapped_column(String(64))
+    over_limit_reason: Mapped[str | None] = mapped_column(String(500))
+    over_limit_checked_at: Mapped[datetime | None] = mapped_column(DateTime)
+    over_limit_check_source: Mapped[str | None] = mapped_column(String(32))
+    over_limit_batch_no: Mapped[str | None] = mapped_column(String(128))
+    over_limit_product_gross_weight_kg: Mapped[float | None] = mapped_column(Numeric(12, 4))
+    over_limit_issued_weight_kg: Mapped[float | None] = mapped_column(Numeric(18, 6))
+    over_limit_max_reportable_qty: Mapped[float | None] = mapped_column(Numeric(12, 2))
+    over_limit_previous_good_qty: Mapped[float | None] = mapped_column(Numeric(12, 2))
+    over_limit_current_cumulative_qty: Mapped[float | None] = mapped_column(Numeric(12, 2))
+    over_limit_current_report_qty: Mapped[float | None] = mapped_column(Numeric(12, 2))
     allocated_minutes: Mapped[float] = mapped_column(Numeric(10, 2), nullable=False, default=0)
     started_at: Mapped[datetime | None] = mapped_column(DateTime)
     remark: Mapped[str | None] = mapped_column(String(500))
@@ -329,6 +355,15 @@ class ProductionReportItem(Base):
     __table_args__ = (
         Index("idx_report_items_report", "report_id"),
         Index("idx_report_items_product", "project_no", "product_name"),
+        Index("idx_report_items_over_limit_status", "over_limit_status"),
+        Index(
+            "idx_report_items_process_batch",
+            "attendance_point_name",
+            "project_no",
+            "product_name",
+            "raw_material_batch_no",
+            "process_name",
+        ),
     )
 
 

app/routers/dashboard.py

@@ -264,6 +264,11 @@ def _dashboard_rows_from_allocations(allocations: list) -> list[DashboardRow]:
                 "is_voided": False,
                 "review_remarks": [],
                 "review_remark_keys": set(),
+                "has_over_limit": False,
+                "over_limit_exceeded_keys": set(),
+                "over_limit_uncheckable_keys": set(),
+                "over_limit_reasons": [],
+                "over_limit_reason_keys": set(),
                 "correction_pairs": [],
                 "correction_pair_keys": set(),
             },
@@ -303,6 +308,17 @@ def _dashboard_rows_from_allocations(allocations: list) -> list[DashboardRow]:
         group["is_multi_person_assistant"] = (
             group["is_multi_person_assistant"] or bool(report.is_multi_person_assistant)
         )
+        over_limit_status = str(getattr(item, "over_limit_status", "") or "")
+        over_limit_reason = str(getattr(item, "over_limit_reason", "") or "").strip()
+        over_limit_item_key = getattr(item, "id", None) or id(item)
+        if over_limit_status == "exceeded":
+            group["has_over_limit"] = True
+            group["over_limit_exceeded_keys"].add(over_limit_item_key)
+        elif over_limit_status == "uncheckable":
+            group["over_limit_uncheckable_keys"].add(over_limit_item_key)
+        if over_limit_reason and over_limit_reason not in group["over_limit_reason_keys"]:
+            group["over_limit_reason_keys"].add(over_limit_reason)
+            group["over_limit_reasons"].append(over_limit_reason)
         if report.review_remark:
             review_remark = str(report.review_remark).strip()
             if review_remark and review_remark not in group["review_remark_keys"]:
@@ -333,6 +349,16 @@ def _dashboard_rows_from_allocations(allocations: list) -> list[DashboardRow]:
             "night": group["shift_night_minutes"],
         }
         source_report_dates = sorted(group["source_report_dates"])
+        exceeded_count = len(group["over_limit_exceeded_keys"])
+        uncheckable_count = len(group["over_limit_uncheckable_keys"])
+        if exceeded_count and uncheckable_count:
+            over_limit_summary = f"{exceeded_count}项超额，{uncheckable_count}项无法校验"
+        elif exceeded_count:
+            over_limit_summary = f"{exceeded_count}项超额"
+        elif uncheckable_count:
+            over_limit_summary = f"{uncheckable_count}项无法校验"
+        else:
+            over_limit_summary = None
         rows.append(
             DashboardRow(
                 id=group["id"],
@@ -380,6 +406,9 @@ def _dashboard_rows_from_allocations(allocations: list) -> list[DashboardRow]:
                 is_system_auto_submitted=group["is_system_auto_submitted"],
                 is_voided=group["is_voided"],
                 review_remark="；".join(group["review_remarks"]) or None,
+                has_over_limit=group["has_over_limit"],
+                over_limit_summary=over_limit_summary,
+                over_limit_reasons="；".join(group["over_limit_reasons"]) or None,
                 correction_pairs=group["correction_pairs"],
             )
         )

app/routers/reports.py

@@ -41,6 +41,7 @@ from app.services.misc_work import is_misc_product
 from app.services.mold_locks import release_session_locks
 from app.services.report_allocations import refresh_report_allocations
 from app.services.report_lifecycle import purge_expired_voided_reports
+from app.services.report_over_limit import CHECK_SOURCE_SUBMIT, refresh_report_over_limit_snapshot
 from app.services.reporting_window import REPORTING_EXPIRED_DETAIL, is_reporting_expired
 from app.services.serializers import equipment_option, product_option, report_out
 from app.services.work_schedule import get_work_schedule_config
@@ -460,6 +461,7 @@ def submit_report(
     db.add(report)
     db.flush()
     refresh_report_allocations(db, report, schedule=schedule, commit=False)
+    refresh_report_over_limit_snapshot(db, report, source=CHECK_SOURCE_SUBMIT, checked_at=submitted_at)
     db.commit()
 
     saved = _get_report_or_404(db, report.id)

app/routers/reviews.py

@@ -36,6 +36,7 @@ from app.services.report_lifecycle import (
     purge_expired_voided_reports,
     restore_voided_report,
 )
+from app.services.report_over_limit import CHECK_SOURCE_REVIEW, refresh_report_over_limit_snapshot
 from app.services.serializers import report_out
 from app.services.work_schedule import WorkScheduleConfig, get_work_schedule_config
 from app.timezone import now
@@ -115,6 +116,14 @@ def _validate_normal_report_devices(db: Session, report: ProductionReport) -> No
             raise HTTPException(status_code=400, detail=f"设备 {device_no} 不是该考勤点的冲压设备")
 
 
+def _missing_over_limit_snapshot(report: ProductionReport) -> bool:
+    return any(
+        item.over_limit_checked_at is None and not item.over_limit_check_source
+        for item in report.items
+        if not is_cleaning_item(item)
+    )
+
+
 def _report_query():
     return select(ProductionReport).options(
         selectinload(ProductionReport.allocations),
@@ -397,6 +406,7 @@ def approve_report(
     schedule = get_work_schedule_config(db, report.attendance_point_name)
     item_map = {item.id: item for item in report.items}
     has_correction = False
+    over_limit_input_changed = False
 
     next_start_at = _effective_review_time(payload.start_at, report.start_at)
     next_end_at = _effective_review_time(payload.end_at, report.end_at)
@@ -442,11 +452,14 @@ def approve_report(
             if correction.raw_material_batch_no is not None
             else item.raw_material_batch_no
         )
-        if (
-            next_device_no != item.device_no
-            or next_project_no != item.project_no
+        product_identity_changed = (
+            next_project_no != item.project_no
             or next_product_name != item.product_name
             or next_process_name != item.process_name
+        )
+        if (
+            next_device_no != item.device_no
+            or product_identity_changed
         ):
             product = db.scalar(
                 select(Product).where(
@@ -480,10 +493,13 @@ def approve_report(
             item.standard_beat = as_float(product.standard_beat)
             item.standard_workload = 0
             has_correction = True
+            if product_identity_changed:
+                over_limit_input_changed = True
 
         if next_raw_material_batch_no != item.raw_material_batch_no:
             item.raw_material_batch_no = next_raw_material_batch_no
             has_correction = True
+            over_limit_input_changed = True
 
         if correction.changeover_count is not None:
             next_changeover_count = as_float(correction.changeover_count)
@@ -498,12 +514,15 @@ def approve_report(
         if correction.good_qty is not None and as_float(correction.good_qty) != as_float(item.good_qty):
             item.good_qty = correction.good_qty
             has_correction = True
+            over_limit_input_changed = True
         if correction.defect_qty is not None and as_float(correction.defect_qty) != as_float(item.defect_qty):
             item.defect_qty = correction.defect_qty
             has_correction = True
+            over_limit_input_changed = True
         if correction.scrap_qty is not None and as_float(correction.scrap_qty) != as_float(item.scrap_qty):
             item.scrap_qty = correction.scrap_qty
             has_correction = True
+            over_limit_input_changed = True
         if item_is_misc and correction.remark is not None:
             next_remark = str(correction.remark or "").strip() or None
             if next_remark != item.remark:
@@ -532,6 +551,8 @@ def approve_report(
     _apply_metrics(report, schedule)
     refresh_report_allocations(db, report, schedule=schedule, commit=False)
     reviewed_at = now()
+    if not is_cleaning and (over_limit_input_changed or _missing_over_limit_snapshot(report)):
+        refresh_report_over_limit_snapshot(db, report, source=CHECK_SOURCE_REVIEW, checked_at=reviewed_at)
     was_pending = report.status == ReportStatus.pending
     report.status = ReportStatus.approved
     report.reviewer_phone = user.phone

app/schemas.py

@@ -491,6 +491,18 @@ class ReportItemOut(BaseModel):
     is_continuous_die: bool = False
     is_multi_person: bool = False
     remark: str | None = None
+    over_limit_status: str = "not_checked"
+    over_limit_type: str | None = None
+    over_limit_reason: str | None = None
+    over_limit_checked_at: datetime | None = None
+    over_limit_check_source: str | None = None
+    over_limit_batch_no: str | None = None
+    over_limit_product_gross_weight_kg: float | None = None
+    over_limit_issued_weight_kg: float | None = None
+    over_limit_max_reportable_qty: float | None = None
+    over_limit_previous_good_qty: float | None = None
+    over_limit_current_cumulative_qty: float | None = None
+    over_limit_current_report_qty: float | None = None
     allocations: list[ReportAllocationOut] = Field(default_factory=list)
     corrections: dict[str, Any] = Field(default_factory=dict)
 
@@ -530,6 +542,8 @@ class ReportOut(BaseModel):
     submitted_at: datetime
     is_system_auto_submitted: bool = False
     auto_submit_reason: str | None = None
+    has_over_limit: bool = False
+    over_limit_summary: str | None = None
     is_multi_person_assistant: bool = False
     multi_person_source_report_id: int | None = None
     is_voided: bool = False
@@ -644,6 +658,9 @@ class DashboardRow(BaseModel):
     is_system_auto_submitted: bool = False
     is_voided: bool = False
     review_remark: str | None = None
+    has_over_limit: bool = False
+    over_limit_summary: str | None = None
+    over_limit_reasons: str | None = None
     correction_pairs: list[dict[str, Any]] = Field(default_factory=list)
 
 

app/services/excel_export.py

@@ -133,6 +133,9 @@ def export_dashboard_rows(rows: list) -> bytes:
         "操作人数",
         "工序单价",
         "参考工资",
+        "是否超额",
+        "超额摘要",
+        "超额原因",
         "报工标记",
         "校正项",
         "备注",
@@ -184,6 +187,9 @@ def export_dashboard_rows(rows: list) -> bytes:
             row.operator_count,
             row.process_unit_price_yuan,
             row.reference_wage,
+            "是" if getattr(row, "has_over_limit", False) else "否",
+            getattr(row, "over_limit_summary", None),
+            getattr(row, "over_limit_reasons", None),
             "、".join(report_flags),
             correction_text,
             getattr(row, "review_remark", None),

app/services/report_over_limit.py

@@ -0,0 +1,437 @@
+from __future__ import annotations
+
+import logging
+import re
+from dataclasses import dataclass
+from datetime import datetime
+from decimal import Decimal, InvalidOperation, ROUND_HALF_UP
+
+from sqlalchemy import func, select, text
+from sqlalchemy.exc import SQLAlchemyError
+from sqlalchemy.orm import Session
+
+from app.models import Product, ProductionReport, ProductionReportItem, ReportStatus
+from app.services.cleaning import is_cleaning_item
+from app.services.misc_work import is_misc_item
+from app.timezone import now
+
+
+logger = logging.getLogger(__name__)
+
+
+class OverLimitDataSourceError(RuntimeError):
+    pass
+
+
+OVER_LIMIT_STATUS_NOT_CHECKED = "not_checked"
+OVER_LIMIT_STATUS_OK = "ok"
+OVER_LIMIT_STATUS_EXCEEDED = "exceeded"
+OVER_LIMIT_STATUS_UNCHECKABLE = "uncheckable"
+
+OVER_LIMIT_TYPE_FIRST_PROCESS_MATERIAL = "first_process_material"
+OVER_LIMIT_TYPE_PREVIOUS_PROCESS = "previous_process"
+OVER_LIMIT_TYPE_UNCHECKABLE = "uncheckable"
+
+CHECK_SOURCE_SUBMIT = "submit"
+CHECK_SOURCE_REVIEW = "review"
+
+_TWO_PLACES = Decimal("0.01")
+
+
+@dataclass(frozen=True)
+class OverLimitResult:
+    status: str
+    over_limit_type: str | None = None
+    reason: str | None = None
+    batch_no: str | None = None
+    product_gross_weight_kg: Decimal | None = None
+    issued_weight_kg: Decimal | None = None
+    max_reportable_qty: Decimal | None = None
+    previous_good_qty: Decimal | None = None
+    current_cumulative_qty: Decimal | None = None
+    current_report_qty: Decimal | None = None
+
+
+def _to_decimal(value) -> Decimal:
+    if value is None:
+        return Decimal("0")
+    if isinstance(value, Decimal):
+        return value
+    try:
+        return Decimal(str(value))
+    except (InvalidOperation, ValueError):
+        return Decimal("0")
+
+
+def _money_qty(value: Decimal) -> Decimal:
+    return value.quantize(_TWO_PLACES, rounding=ROUND_HALF_UP)
+
+
+def _positive_decimal(value) -> Decimal | None:
+    number = _to_decimal(value)
+    return number if number > 0 else None
+
+
+def _clean_text(value) -> str:
+    return str(value or "").strip()
+
+
+def _batch_no(value) -> str:
+    return _clean_text(value)
+
+
+def parse_process_order(process_name: str | None) -> int | None:
+    text_value = _clean_text(process_name)
+    match = re.fullmatch(r"0*(\d+)(?:\s*序)?", text_value)
+    if match is None:
+        return None
+    order = int(match.group(1))
+    return order if order > 0 else None
+
+
+def current_report_qty(item) -> Decimal:
+    total = _to_decimal(getattr(item, "good_qty", None))
+    total += _to_decimal(getattr(item, "defect_qty", None))
+    total += _to_decimal(getattr(item, "scrap_qty", None))
+    return _money_qty(total)
+
+
+def read_batch_issued_weight_kg(
+    db: Session,
+    batch_no: str | None,
+    project_no: str | None,
+    product_name: str | None,
+) -> Decimal | None:
+    normalized_batch_no = _batch_no(batch_no)
+    normalized_project_no = _clean_text(project_no)
+    normalized_product_name = _clean_text(product_name)
+    if not normalized_batch_no:
+        return None
+
+    try:
+        value = db.scalar(
+            text(
+                """
+                select sum(ledger.total_issued_weight_kg)
+                from pp_production_batch_ledger ledger
+                join md_item product on product.id = ledger.product_item_id
+                where ledger.material_lot_no = :batch_no
+                  and coalesce(ledger.miniapp_selectable, 1) = 1
+                  and (
+                    (:product_name <> '' and :project_no <> '' and product.item_name = :product_name and product.item_code = :project_no)
+                    or (:product_name <> '' and :project_no = '' and product.item_name = :product_name)
+                    or (:product_name = '' and :project_no <> '' and product.item_code = :project_no)
+                  )
+                """
+            ),
+            {
+                "batch_no": normalized_batch_no,
+                "project_no": normalized_project_no,
+                "product_name": normalized_product_name,
+            },
+        )
+    except SQLAlchemyError as exc:
+        logger.exception(
+            "failed to read production batch issued weight for batch=%s project=%s product=%s",
+            normalized_batch_no,
+            normalized_project_no,
+            normalized_product_name,
+        )
+        raise OverLimitDataSourceError("failed to read batch issued weight") from exc
+    weight = _positive_decimal(value)
+    return weight
+
+
+def _product_catalog_row(db: Session, item: ProductionReportItem) -> Product | None:
+    return db.get(
+        Product,
+        {
+            "attendance_point_name": getattr(item, "attendance_point_name", "") or "",
+            "project_no": getattr(item, "project_no", "") or "",
+            "product_name": getattr(item, "product_name", "") or "",
+            "device_no": "",
+            "process_name": getattr(item, "process_name", "") or "",
+        },
+    )
+
+
+def _process_orders_for_product(db: Session, item: ProductionReportItem) -> list[int]:
+    rows = db.scalars(
+        select(Product.process_name).where(
+            Product.attendance_point_name == (getattr(item, "attendance_point_name", "") or ""),
+            Product.project_no == (getattr(item, "project_no", "") or ""),
+            Product.product_name == (getattr(item, "product_name", "") or ""),
+            Product.device_no == "",
+        )
+    ).all()
+    return sorted({order for name in rows if (order := parse_process_order(name)) is not None})
+
+
+def _previous_process_order(db: Session, item: ProductionReportItem, current_order: int) -> int | None:
+    previous_orders = [order for order in _process_orders_for_product(db, item) if order < current_order]
+    return max(previous_orders) if previous_orders else None
+
+
+def _process_name_candidates(process_order: int) -> tuple[str, ...]:
+    values: set[str] = set()
+    for width in range(1, 5):
+        value = str(process_order).zfill(width)
+        values.add(value)
+        values.add(f"{value}序")
+        values.add(f"{value} 序")
+    return tuple(sorted(values))
+
+
+def _history_items(
+    db: Session,
+    item: ProductionReportItem,
+    process_order: int,
+    exclude_report_id: int | None,
+) -> list[ProductionReportItem]:
+    query = (
+        select(ProductionReportItem)
+        .join(ProductionReport)
+        .where(
+            ProductionReport.status.in_([ReportStatus.pending, ReportStatus.approved]),
+            ProductionReport.is_voided.is_(False),
+            ProductionReportItem.attendance_point_name == (getattr(item, "attendance_point_name", "") or ""),
+            ProductionReportItem.project_no == (getattr(item, "project_no", "") or ""),
+            ProductionReportItem.product_name == (getattr(item, "product_name", "") or ""),
+            func.trim(ProductionReportItem.raw_material_batch_no) == _batch_no(getattr(item, "raw_material_batch_no", "")),
+            func.trim(ProductionReportItem.process_name).in_(_process_name_candidates(process_order)),
+        )
+    )
+    if exclude_report_id is not None:
+        query = query.where(ProductionReport.id != exclude_report_id)
+    return list(db.scalars(query).all())
+
+
+def _historical_consumed_qty(
+    db: Session,
+    item: ProductionReportItem,
+    process_order: int,
+    exclude_report_id: int | None,
+) -> Decimal:
+    total = Decimal("0")
+    for history_item in _history_items(db, item, process_order, exclude_report_id):
+        total += current_report_qty(history_item)
+    return _money_qty(total)
+
+
+def _historical_good_qty(
+    db: Session,
+    item: ProductionReportItem,
+    process_order: int,
+    exclude_report_id: int | None,
+) -> Decimal:
+    total = Decimal("0")
+    for history_item in _history_items(db, item, process_order, exclude_report_id):
+        total += _to_decimal(history_item.good_qty)
+    return _money_qty(total)
+
+
+def _format_process(order: int) -> str:
+    return f"{order}序"
+
+
+def _same_scope(left: ProductionReportItem, right: ProductionReportItem) -> bool:
+    return (
+        (getattr(left, "attendance_point_name", "") or "") == (getattr(right, "attendance_point_name", "") or "")
+        and (getattr(left, "project_no", "") or "") == (getattr(right, "project_no", "") or "")
+        and (getattr(left, "product_name", "") or "") == (getattr(right, "product_name", "") or "")
+        and _batch_no(getattr(left, "raw_material_batch_no", "")) == _batch_no(getattr(right, "raw_material_batch_no", ""))
+    )
+
+
+def _current_report_consumed_qty(
+    report: ProductionReport,
+    item: ProductionReportItem,
+    process_order: int,
+) -> Decimal:
+    total = Decimal("0")
+    for report_item in list(getattr(report, "items", []) or []):
+        if _same_scope(item, report_item) and parse_process_order(getattr(report_item, "process_name", None)) == process_order:
+            total += current_report_qty(report_item)
+    return _money_qty(total)
+
+
+def _current_report_good_qty(
+    report: ProductionReport,
+    item: ProductionReportItem,
+    process_order: int,
+) -> Decimal:
+    total = Decimal("0")
+    for report_item in list(getattr(report, "items", []) or []):
+        if _same_scope(item, report_item) and parse_process_order(getattr(report_item, "process_name", None)) == process_order:
+            total += _to_decimal(getattr(report_item, "good_qty", 0))
+    return _money_qty(total)
+
+
+def evaluate_report_item_over_limit(
+    db: Session,
+    report: ProductionReport,
+    item: ProductionReportItem,
+    *,
+    exclude_report_id: int | None = None,
+) -> OverLimitResult:
+    if exclude_report_id is None:
+        exclude_report_id = getattr(report, "id", None)
+
+    batch_no = _batch_no(getattr(item, "raw_material_batch_no", "")) or None
+    report_qty = current_report_qty(item)
+
+    if is_cleaning_item(item) or is_misc_item(item) or str(getattr(item, "process_name", "") or "").strip() == "清洗":
+        return OverLimitResult(
+            status=OVER_LIMIT_STATUS_NOT_CHECKED,
+            batch_no=batch_no,
+            current_report_qty=report_qty,
+        )
+
+    current_order = parse_process_order(getattr(item, "process_name", None))
+    if current_order is None:
+        return OverLimitResult(
+            status=OVER_LIMIT_STATUS_NOT_CHECKED,
+            batch_no=batch_no,
+            current_report_qty=report_qty,
+        )
+
+    if not batch_no:
+        return OverLimitResult(
+            status=OVER_LIMIT_STATUS_UNCHECKABLE,
+            over_limit_type=OVER_LIMIT_TYPE_UNCHECKABLE,
+            reason="缺少材料批次，无法校验超额",
+            current_report_qty=report_qty,
+        )
+
+    historical_qty = _historical_consumed_qty(db, item, current_order, exclude_report_id)
+    current_cumulative_qty = _money_qty(historical_qty + _current_report_consumed_qty(report, item, current_order))
+    previous_order = _previous_process_order(db, item, current_order)
+
+    if previous_order is None:
+        product = _product_catalog_row(db, item)
+        gross_weight = _positive_decimal(getattr(product, "product_gross_weight_kg", None))
+        if gross_weight is None:
+            return OverLimitResult(
+                status=OVER_LIMIT_STATUS_UNCHECKABLE,
+                over_limit_type=OVER_LIMIT_TYPE_UNCHECKABLE,
+                reason="缺少产品毛重，无法校验超额",
+                batch_no=batch_no,
+                current_cumulative_qty=current_cumulative_qty,
+                current_report_qty=report_qty,
+            )
+
+        try:
+            issued_weight = read_batch_issued_weight_kg(db, batch_no, item.project_no, item.product_name)
+        except OverLimitDataSourceError:
+            return OverLimitResult(
+                status=OVER_LIMIT_STATUS_UNCHECKABLE,
+                over_limit_type=OVER_LIMIT_TYPE_UNCHECKABLE,
+                reason="读取批次投入重量失败，无法校验超额",
+                batch_no=batch_no,
+                product_gross_weight_kg=gross_weight,
+                current_cumulative_qty=current_cumulative_qty,
+                current_report_qty=report_qty,
+            )
+        if issued_weight is None:
+            return OverLimitResult(
+                status=OVER_LIMIT_STATUS_UNCHECKABLE,
+                over_limit_type=OVER_LIMIT_TYPE_UNCHECKABLE,
+                reason="缺少批次投入重量，无法校验超额",
+                batch_no=batch_no,
+                product_gross_weight_kg=gross_weight,
+                current_cumulative_qty=current_cumulative_qty,
+                current_report_qty=report_qty,
+            )
+
+        max_reportable_qty = _money_qty(issued_weight / gross_weight)
+        status = OVER_LIMIT_STATUS_EXCEEDED if current_cumulative_qty > max_reportable_qty else OVER_LIMIT_STATUS_OK
+        reason = None
+        if status == OVER_LIMIT_STATUS_EXCEEDED:
+            reason = (
+                f"{_format_process(current_order)}累计报工数量超过本批次材料可支撑数量："
+                f"{current_cumulative_qty} > {max_reportable_qty}"
+            )
+        return OverLimitResult(
+            status=status,
+            over_limit_type=OVER_LIMIT_TYPE_FIRST_PROCESS_MATERIAL if status == OVER_LIMIT_STATUS_EXCEEDED else None,
+            reason=reason,
+            batch_no=batch_no,
+            product_gross_weight_kg=gross_weight,
+            issued_weight_kg=issued_weight,
+            max_reportable_qty=max_reportable_qty,
+            current_cumulative_qty=current_cumulative_qty,
+            current_report_qty=report_qty,
+        )
+
+    previous_good_qty = _money_qty(
+        _historical_good_qty(db, item, previous_order, exclude_report_id)
+        + _current_report_good_qty(report, item, previous_order)
+    )
+    status = OVER_LIMIT_STATUS_EXCEEDED if current_cumulative_qty > previous_good_qty else OVER_LIMIT_STATUS_OK
+    reason = None
+    if status == OVER_LIMIT_STATUS_EXCEEDED:
+        reason = (
+            f"{_format_process(current_order)}累计报工数量超过{_format_process(previous_order)}累计成品数量："
+            f"{current_cumulative_qty} > {previous_good_qty}"
+        )
+    return OverLimitResult(
+        status=status,
+        over_limit_type=OVER_LIMIT_TYPE_PREVIOUS_PROCESS if status == OVER_LIMIT_STATUS_EXCEEDED else None,
+        reason=reason,
+        batch_no=batch_no,
+        previous_good_qty=previous_good_qty,
+        current_cumulative_qty=current_cumulative_qty,
+        current_report_qty=report_qty,
+    )
+
+
+def _apply_result_to_item(
+    item: ProductionReportItem,
+    result: OverLimitResult,
+    *,
+    source: str,
+    checked_at: datetime,
+) -> None:
+    item.over_limit_status = result.status
+    item.over_limit_type = result.over_limit_type
+    item.over_limit_reason = result.reason
+    item.over_limit_checked_at = checked_at
+    item.over_limit_check_source = source
+    item.over_limit_batch_no = result.batch_no
+    item.over_limit_product_gross_weight_kg = result.product_gross_weight_kg
+    item.over_limit_issued_weight_kg = result.issued_weight_kg
+    item.over_limit_max_reportable_qty = result.max_reportable_qty
+    item.over_limit_previous_good_qty = result.previous_good_qty
+    item.over_limit_current_cumulative_qty = result.current_cumulative_qty
+    item.over_limit_current_report_qty = result.current_report_qty
+
+
+def refresh_report_over_limit_snapshot(
+    db: Session,
+    report: ProductionReport,
+    source: str,
+    *,
+    checked_at: datetime | None = None,
+) -> None:
+    timestamp = checked_at or now()
+    exceeded_count = 0
+    uncheckable_count = 0
+
+    for item in list(getattr(report, "items", []) or []):
+        result = evaluate_report_item_over_limit(db, report, item)
+        _apply_result_to_item(item, result, source=source, checked_at=timestamp)
+        if result.status == OVER_LIMIT_STATUS_EXCEEDED:
+            exceeded_count += 1
+        elif result.status == OVER_LIMIT_STATUS_UNCHECKABLE:
+            uncheckable_count += 1
+
+    report.has_over_limit = exceeded_count > 0
+    if exceeded_count and uncheckable_count:
+        report.over_limit_summary = f"{exceeded_count}项超额，{uncheckable_count}项无法校验"
+    elif exceeded_count:
+        report.over_limit_summary = f"{exceeded_count}项超额"
+    elif uncheckable_count:
+        report.over_limit_summary = f"{uncheckable_count}项无法校验"
+    else:
+        report.over_limit_summary = None
+    db.flush()

app/services/serializers.py

@@ -52,6 +52,10 @@ def temporary_expired(person: Personnel) -> bool:
     )
 
 
+def _optional_float(value) -> float | None:
+    return None if value is None else as_float(value)
+
+
 def attendance_point_out(point: AttendancePoint) -> AttendancePointOut:
     return AttendancePointOut(
         name=point.name,
@@ -123,7 +127,6 @@ def personnel_summary_out(person: Personnel) -> dict:
 
 
 def product_out(product: Product) -> ProductOut:
-    optional_float = lambda value: None if value is None else as_float(value)
     return ProductOut(
         attendance_point_name=product.attendance_point_name,
         project_no=product.project_no,
@@ -132,10 +135,10 @@ def product_out(product: Product) -> ProductOut:
         material_code=product.material_code,
         material_name=product.material_name,
         supplier=product.supplier,
-        product_net_weight_kg=optional_float(product.product_net_weight_kg),
-        product_gross_weight_kg=optional_float(product.product_gross_weight_kg),
-        scrap_loss_rate=optional_float(product.scrap_loss_rate),
-        waste_price_yuan_per_kg=optional_float(product.waste_price_yuan_per_kg),
+        product_net_weight_kg=_optional_float(product.product_net_weight_kg),
+        product_gross_weight_kg=_optional_float(product.product_gross_weight_kg),
+        scrap_loss_rate=_optional_float(product.scrap_loss_rate),
+        waste_price_yuan_per_kg=_optional_float(product.waste_price_yuan_per_kg),
         device_no=product.device_no,
         process_name=product.process_name,
         stamping_method=product.stamping_method,
@@ -410,6 +413,18 @@ def report_item_out(item: ProductionReportItem, corrections: dict | None = None)
         is_continuous_die=is_continuous_die_item(item),
         is_multi_person=is_multi_person_item(item),
         remark=item.remark,
+        over_limit_status=item.over_limit_status or "not_checked",
+        over_limit_type=item.over_limit_type,
+        over_limit_reason=item.over_limit_reason,
+        over_limit_checked_at=item.over_limit_checked_at,
+        over_limit_check_source=item.over_limit_check_source,
+        over_limit_batch_no=item.over_limit_batch_no,
+        over_limit_product_gross_weight_kg=_optional_float(item.over_limit_product_gross_weight_kg),
+        over_limit_issued_weight_kg=_optional_float(item.over_limit_issued_weight_kg),
+        over_limit_max_reportable_qty=_optional_float(item.over_limit_max_reportable_qty),
+        over_limit_previous_good_qty=_optional_float(item.over_limit_previous_good_qty),
+        over_limit_current_cumulative_qty=_optional_float(item.over_limit_current_cumulative_qty),
+        over_limit_current_report_qty=_optional_float(item.over_limit_current_report_qty),
         allocations=[report_allocation_out(row) for row in allocation_rows],
         corrections=corrections or {},
     )
@@ -505,6 +520,8 @@ def report_out(report: ProductionReport, schedule: WorkScheduleConfig | None = N
         submitted_at=report.submitted_at,
         is_system_auto_submitted=bool(report.is_system_auto_submitted),
         auto_submit_reason=report.auto_submit_reason,
+        has_over_limit=bool(report.has_over_limit),
+        over_limit_summary=report.over_limit_summary,
         is_multi_person_assistant=bool(report.is_multi_person_assistant),
         multi_person_source_report_id=report.multi_person_source_report_id,
         is_voided=bool(report.is_voided),

scripts/migrate_report_over_limit_snapshot.py

@@ -0,0 +1,177 @@
+from pathlib import Path
+import re
+import sys
+
+from sqlalchemy import text
+
+ROOT = Path(__file__).resolve().parents[1]
+sys.path.insert(0, str(ROOT))
+
+from app.database import engine  # noqa: E402
+
+
+IDENTIFIER_RE = re.compile(r"^[A-Za-z_][A-Za-z0-9_]*$")
+
+REQUIRED_COLUMNS = {
+    "production_reports": {
+        "has_over_limit": "BOOLEAN NOT NULL DEFAULT FALSE AFTER workload_rate",
+        "over_limit_summary": "VARCHAR(500) NULL AFTER has_over_limit",
+    },
+    "production_report_items": {
+        "over_limit_status": "VARCHAR(32) NOT NULL DEFAULT 'not_checked' AFTER scrap_qty",
+        "over_limit_type": "VARCHAR(64) NULL AFTER over_limit_status",
+        "over_limit_reason": "VARCHAR(500) NULL AFTER over_limit_type",
+        "over_limit_checked_at": "DATETIME NULL AFTER over_limit_reason",
+        "over_limit_check_source": "VARCHAR(32) NULL AFTER over_limit_checked_at",
+        "over_limit_batch_no": "VARCHAR(128) NULL AFTER over_limit_check_source",
+        "over_limit_product_gross_weight_kg": "DECIMAL(12, 4) NULL AFTER over_limit_batch_no",
+        "over_limit_issued_weight_kg": "DECIMAL(18, 6) NULL AFTER over_limit_product_gross_weight_kg",
+        "over_limit_max_reportable_qty": "DECIMAL(12, 2) NULL AFTER over_limit_issued_weight_kg",
+        "over_limit_previous_good_qty": "DECIMAL(12, 2) NULL AFTER over_limit_max_reportable_qty",
+        "over_limit_current_cumulative_qty": "DECIMAL(12, 2) NULL AFTER over_limit_previous_good_qty",
+        "over_limit_current_report_qty": "DECIMAL(12, 2) NULL AFTER over_limit_current_cumulative_qty",
+    },
+}
+
+REQUIRED_INDEXES = {
+    "production_reports": {
+        "idx_reports_over_limit": ("has_over_limit", "submitted_at"),
+    },
+    "production_report_items": {
+        "idx_report_items_over_limit_status": ("over_limit_status",),
+        "idx_report_items_process_batch": (
+            "attendance_point_name",
+            "project_no",
+            "product_name",
+            "raw_material_batch_no",
+            "process_name",
+        ),
+    },
+}
+
+
+def quote_identifier(identifier: str) -> str:
+    if not IDENTIFIER_RE.fullmatch(identifier):
+        raise ValueError(f"unexpected SQL identifier: {identifier}")
+    return f"`{identifier}`"
+
+
+def table_exists(conn, table_name: str) -> bool:
+    return bool(
+        conn.execute(
+            text(
+                """
+                SELECT COUNT(1)
+                FROM information_schema.tables
+                WHERE table_schema = DATABASE()
+                  AND table_name = :table_name
+                """
+            ),
+            {"table_name": table_name},
+        ).scalar_one()
+    )
+
+
+def existing_columns(conn, table_name: str) -> set[str]:
+    rows = conn.execute(
+        text(
+            """
+            SELECT column_name
+            FROM information_schema.columns
+            WHERE table_schema = DATABASE()
+              AND table_name = :table_name
+            """
+        ),
+        {"table_name": table_name},
+    ).all()
+    return {row[0] for row in rows}
+
+
+def existing_indexes(conn, table_name: str) -> dict[str, tuple[str, ...]]:
+    rows = conn.execute(
+        text(
+            """
+            SELECT index_name, column_name
+            FROM information_schema.statistics
+            WHERE table_schema = DATABASE()
+              AND table_name = :table_name
+            ORDER BY index_name, seq_in_index
+            """
+        ),
+        {"table_name": table_name},
+    ).all()
+    indexes: dict[str, list[str]] = {}
+    for index_name, column_name in rows:
+        indexes.setdefault(index_name, []).append(column_name)
+    return {index_name: tuple(columns) for index_name, columns in indexes.items()}
+
+
+def add_missing_columns(conn, table_name: str) -> None:
+    columns = existing_columns(conn, table_name)
+    for column_name, column_definition in REQUIRED_COLUMNS[table_name].items():
+        if column_name in columns:
+            continue
+        conn.execute(
+            text(
+                f"ALTER TABLE {quote_identifier(table_name)} "
+                f"ADD COLUMN {quote_identifier(column_name)} {column_definition}"
+            )
+        )
+        columns.add(column_name)
+
+
+def create_missing_indexes(conn, table_name: str) -> None:
+    indexes = existing_indexes(conn, table_name)
+    for index_name, columns in REQUIRED_INDEXES[table_name].items():
+        existing_columns_for_index = indexes.get(index_name)
+        if existing_columns_for_index == columns:
+            continue
+        if existing_columns_for_index is not None:
+            raise RuntimeError(
+                f"{table_name}.{index_name} exists with columns "
+                f"{existing_columns_for_index}, expected {columns}; "
+                "please drop or rename the conflicting index before rerunning"
+            )
+        column_sql = ", ".join(quote_identifier(column) for column in columns)
+        conn.execute(
+            text(
+                f"CREATE INDEX {quote_identifier(index_name)} "
+                f"ON {quote_identifier(table_name)} ({column_sql})"
+            )
+        )
+
+
+def verify_schema(conn) -> None:
+    missing: list[str] = []
+    for table_name, columns in REQUIRED_COLUMNS.items():
+        if not table_exists(conn, table_name):
+            missing.append(f"{table_name} table")
+            continue
+
+        existing_column_names = existing_columns(conn, table_name)
+        for column_name in columns:
+            if column_name not in existing_column_names:
+                missing.append(f"{table_name}.{column_name}")
+
+        indexes = existing_indexes(conn, table_name)
+        for index_name, index_columns in REQUIRED_INDEXES[table_name].items():
+            if indexes.get(index_name) != index_columns:
+                missing.append(f"{table_name}.{index_name}")
+
+    if missing:
+        raise RuntimeError(f"missing report over limit snapshot objects: {', '.join(missing)}")
+
+
+def main() -> None:
+    with engine.begin() as conn:
+        for table_name in REQUIRED_COLUMNS:
+            if not table_exists(conn, table_name):
+                raise RuntimeError(f"missing required table: {table_name}")
+            add_missing_columns(conn, table_name)
+            create_missing_indexes(conn, table_name)
+        verify_schema(conn)
+    print("report over limit snapshot migrated")
+
+
+if __name__ == "__main__":
+    main()

tests/test_dashboard_allocations.py

@@ -156,3 +156,237 @@ def test_export_dashboard_rows_writes_allocation_and_source_dates_with_warning_c
     assert sheet.cell(row=2, column=3).value == "2026-07-23、2026-07-25"
     assert sheet.cell(row=2, column=12).fill.fgColor.rgb == "FFFF6666"
     assert sheet.cell(row=2, column=15).fill.fgColor.rgb == "FFFF6666"
+
+
+def test_dashboard_rows_include_over_limit_summary_from_reports():
+    report = SimpleNamespace(
+        id=1,
+        attendance_point_name="总厂",
+        employee_phone="13800000000",
+        report_date=date(2026, 7, 25),
+        has_over_limit=True,
+        over_limit_summary="1项超额",
+        review_remark=None,
+        employee=SimpleNamespace(name="张三", is_temporary=False),
+        items=[],
+        audit_logs=[],
+        session=None,
+        is_system_auto_submitted=False,
+        is_voided=False,
+        is_multi_person_assistant=False,
+    )
+    item = SimpleNamespace(
+        id=1,
+        report=report,
+        report_id=1,
+        attendance_point_name="总厂",
+        device_no="A",
+        project_no="P1",
+        product_name="产品A",
+        material_code="M1",
+        material_name="材料A",
+        raw_material_batch_no="LOT-1",
+        process_name="1",
+        remark=None,
+        stamping_method="冲压",
+        operator_count=1,
+        process_unit_price_yuan=1,
+        standard_beat=1,
+        good_qty=60,
+        defect_qty=0,
+        scrap_qty=0,
+        changeover_count=0,
+        allocated_minutes=60,
+        over_limit_status="exceeded",
+        over_limit_reason="1序累计报工数量超过本批次材料可支撑数量",
+    )
+    report.items = [item]
+    allocation = SimpleNamespace(
+        report=report,
+        item=item,
+        report_id=1,
+        allocation_date=date(2026, 7, 25),
+        attendance_point_name="总厂",
+        employee_phone="13800000000",
+        good_qty=60,
+        defect_qty=0,
+        scrap_qty=0,
+        effective_minutes=60,
+        day_minutes=60,
+        overtime_minutes=0,
+        night_minutes=0,
+        reference_wage=60,
+        changeover_count=0,
+    )
+
+    rows = dashboard._dashboard_rows_from_allocations([allocation])
+
+    assert rows[0].has_over_limit is True
+    assert rows[0].over_limit_summary == "1项超额"
+    assert rows[0].over_limit_reasons == "1序累计报工数量超过本批次材料可支撑数量"
+
+
+def test_export_dashboard_rows_writes_over_limit_columns():
+    row = SimpleNamespace(
+        attendance_point_name="总厂",
+        report_date=date(2026, 7, 24),
+        source_report_dates=[date(2026, 7, 24)],
+        source_report_date=None,
+        employee_name="张三",
+        employee_phone="13800000000",
+        worker_type="正式工",
+        project_no="P1",
+        product_name="23#",
+        process_name="1",
+        effective_minutes=60,
+        shift_distribution_text="白班1小时",
+        total_good_qty=50,
+        total_defect_qty=2,
+        expected_workload=100,
+        actual_beat=20,
+        standard_beat=10,
+        profile_no="PF-1",
+        material_code="M-1",
+        material_name="铝材",
+        raw_material_batch_no="BATCH-1",
+        device_no="A-01",
+        stamping_method="单冲",
+        changeover_count=1,
+        operator_count=1,
+        process_unit_price_yuan=2,
+        reference_wage=100,
+        has_over_limit=True,
+        over_limit_summary="1项超额",
+        over_limit_reasons="1序累计报工数量超过本批次材料可支撑数量",
+        is_voided=False,
+        is_multi_person=False,
+        is_continuous_die=False,
+        correction_pairs=[],
+        review_remark="复核通过",
+    )
+
+    workbook = load_workbook(BytesIO(export_dashboard_rows([row])))
+    sheet = workbook["报工看板"]
+    headers = [sheet.cell(row=1, column=index).value for index in range(1, sheet.max_column + 1)]
+
+    assert "是否超额" in headers
+    assert "超额摘要" in headers
+    assert "超额原因" in headers
+    assert sheet.cell(row=2, column=headers.index("是否超额") + 1).value == "是"
+    assert sheet.cell(row=2, column=headers.index("超额摘要") + 1).value == "1项超额"
+    assert sheet.cell(row=2, column=headers.index("超额原因") + 1).value == "1序累计报工数量超过本批次材料可支撑数量"
+
+
+def test_dashboard_over_limit_does_not_spread_to_other_items_in_same_report():
+    report = SimpleNamespace(
+        id=1,
+        attendance_point_name="总厂",
+        employee_phone="13800000000",
+        report_date=date(2026, 7, 25),
+        has_over_limit=True,
+        over_limit_summary="1项超额",
+        review_remark=None,
+        employee=SimpleNamespace(name="张三", is_temporary=False),
+        items=[],
+        audit_logs=[],
+        session=None,
+        is_system_auto_submitted=False,
+        is_voided=False,
+        is_multi_person_assistant=False,
+    )
+    exceeded_item = SimpleNamespace(
+        id=1,
+        report=report,
+        report_id=1,
+        attendance_point_name="总厂",
+        device_no="A",
+        project_no="P1",
+        product_name="产品A",
+        material_code="M1",
+        material_name="材料A",
+        raw_material_batch_no="LOT-1",
+        process_name="1",
+        remark=None,
+        stamping_method="冲压",
+        operator_count=1,
+        process_unit_price_yuan=1,
+        standard_beat=1,
+        good_qty=60,
+        defect_qty=0,
+        scrap_qty=0,
+        changeover_count=0,
+        allocated_minutes=60,
+        over_limit_status="exceeded",
+        over_limit_reason="1序累计报工数量超过本批次材料可支撑数量",
+    )
+    normal_item = SimpleNamespace(
+        id=2,
+        report=report,
+        report_id=1,
+        attendance_point_name="总厂",
+        device_no="B",
+        project_no="P1",
+        product_name="产品A",
+        material_code="M1",
+        material_name="材料A",
+        raw_material_batch_no="LOT-1",
+        process_name="2",
+        remark=None,
+        stamping_method="冲压",
+        operator_count=1,
+        process_unit_price_yuan=1,
+        standard_beat=1,
+        good_qty=40,
+        defect_qty=0,
+        scrap_qty=0,
+        changeover_count=0,
+        allocated_minutes=40,
+        over_limit_status="ok",
+        over_limit_reason=None,
+    )
+    report.items = [exceeded_item, normal_item]
+    allocations = [
+        SimpleNamespace(
+            report=report,
+            item=exceeded_item,
+            report_id=1,
+            allocation_date=date(2026, 7, 25),
+            attendance_point_name="总厂",
+            employee_phone="13800000000",
+            good_qty=60,
+            defect_qty=0,
+            scrap_qty=0,
+            effective_minutes=60,
+            day_minutes=60,
+            overtime_minutes=0,
+            night_minutes=0,
+            reference_wage=60,
+            changeover_count=0,
+        ),
+        SimpleNamespace(
+            report=report,
+            item=normal_item,
+            report_id=1,
+            allocation_date=date(2026, 7, 25),
+            attendance_point_name="总厂",
+            employee_phone="13800000000",
+            good_qty=40,
+            defect_qty=0,
+            scrap_qty=0,
+            effective_minutes=40,
+            day_minutes=40,
+            overtime_minutes=0,
+            night_minutes=0,
+            reference_wage=40,
+            changeover_count=0,
+        ),
+    ]
+
+    rows = dashboard._dashboard_rows_from_allocations(allocations)
+    rows_by_process = {row.process_name: row for row in rows}
+
+    assert rows_by_process["1"].has_over_limit is True
+    assert rows_by_process["1"].over_limit_reasons == "1序累计报工数量超过本批次材料可支撑数量"
+    assert rows_by_process["2"].has_over_limit is False
+    assert rows_by_process["2"].over_limit_summary is None
+    assert rows_by_process["2"].over_limit_reasons is None

tests/test_report_over_limit.py

@@ -0,0 +1,945 @@
+from datetime import date, datetime, timedelta
+from decimal import Decimal
+from types import SimpleNamespace
+
+from sqlalchemy import BigInteger, create_engine, inspect
+from sqlalchemy.ext.compiler import compiles
+from sqlalchemy.orm import sessionmaker
+
+from app.database import Base
+from app.models import Equipment, Product, ProductionReport, ProductionReportItem, ReportStatus, Role, SessionStatus, WorkSession, WorkSessionDevice
+from app.routers import reports as reports_router
+from app.routers import reviews as reviews_router
+from app.schemas import (
+    ApproveReportRequest,
+    ReportItemCorrection,
+    ReportSubmitBlock,
+    ReportSubmitItem,
+    ReportSubmitRequest,
+)
+from app.services.report_over_limit import (
+    OVER_LIMIT_STATUS_EXCEEDED,
+    OVER_LIMIT_STATUS_NOT_CHECKED,
+    OVER_LIMIT_TYPE_UNCHECKABLE,
+    current_report_qty,
+    evaluate_report_item_over_limit,
+    parse_process_order,
+    refresh_report_over_limit_snapshot,
+)
+from app.services.serializers import report_out
+from app.timezone import now
+
+
+@compiles(BigInteger, "sqlite")
+def _compile_big_integer_for_sqlite(type_, compiler, **kw):
+    return "INTEGER"
+
+
+def test_report_over_limit_columns_exist_on_sqlite_metadata():
+    engine = create_engine("sqlite:///:memory:")
+    Base.metadata.create_all(engine)
+    inspector = inspect(engine)
+
+    report_column_rows = inspector.get_columns("production_reports")
+    item_column_rows = inspector.get_columns("production_report_items")
+    report_columns = {column["name"] for column in report_column_rows}
+    item_columns = {column["name"] for column in item_column_rows}
+    report_column_by_name = {column["name"]: column for column in report_column_rows}
+    item_column_by_name = {column["name"]: column for column in item_column_rows}
+    report_indexes = {index["name"]: tuple(index["column_names"]) for index in inspector.get_indexes("production_reports")}
+    item_indexes = {
+        index["name"]: tuple(index["column_names"])
+        for index in inspector.get_indexes("production_report_items")
+    }
+
+    assert {"has_over_limit", "over_limit_summary"}.issubset(report_columns)
+    assert {
+        "over_limit_status",
+        "over_limit_type",
+        "over_limit_reason",
+        "over_limit_checked_at",
+        "over_limit_check_source",
+        "over_limit_batch_no",
+        "over_limit_product_gross_weight_kg",
+        "over_limit_issued_weight_kg",
+        "over_limit_max_reportable_qty",
+        "over_limit_previous_good_qty",
+        "over_limit_current_cumulative_qty",
+        "over_limit_current_report_qty",
+    }.issubset(item_columns)
+
+    assert report_indexes["idx_reports_over_limit"] == ("has_over_limit", "submitted_at")
+    assert item_indexes["idx_report_items_over_limit_status"] == ("over_limit_status",)
+    assert item_indexes["idx_report_items_process_batch"] == (
+        "attendance_point_name",
+        "project_no",
+        "product_name",
+        "raw_material_batch_no",
+        "process_name",
+    )
+    assert report_column_by_name["has_over_limit"]["nullable"] is False
+    assert str(report_column_by_name["has_over_limit"]["default"]).strip("'\"") in {"0", "false", "FALSE"}
+    assert item_column_by_name["over_limit_status"]["nullable"] is False
+    assert str(item_column_by_name["over_limit_status"]["default"]).strip("'\"") == "not_checked"
+
+
+def _sqlite_db():
+    engine = create_engine("sqlite+pysqlite:///:memory:", future=True)
+    Base.metadata.create_all(engine)
+    SessionLocal = sessionmaker(bind=engine, future=True)
+    return SessionLocal()
+
+
+def test_parse_process_order_accepts_numeric_process_names():
+    assert parse_process_order("1") == 1
+    assert parse_process_order("1序") == 1
+    assert parse_process_order(" 02 序 ") == 2
+
+
+def test_parse_process_order_rejects_special_and_text_process_names():
+    assert parse_process_order("杂活") is None
+    assert parse_process_order("清洗") is None
+    assert parse_process_order("第一序") is None
+
+
+def test_current_report_qty_uses_good_defect_and_scrap():
+    item = SimpleNamespace(good_qty=Decimal("90"), defect_qty=Decimal("5"), scrap_qty=Decimal("5"))
+
+    assert current_report_qty(item) == Decimal("100.00")
+
+
+def _report(report_id: int, status: ReportStatus = ReportStatus.pending) -> ProductionReport:
+    return ProductionReport(
+        id=report_id,
+        session_id=report_id,
+        attendance_point_name="总厂",
+        employee_phone="13800000000",
+        report_date=datetime(2026, 7, 25).date(),
+        start_at=datetime(2026, 7, 25, 8),
+        end_at=datetime(2026, 7, 25, 10),
+        status=status,
+    )
+
+
+def _numeric_product(*, gross_weight: Decimal = Decimal("2")) -> Product:
+    return Product(
+        attendance_point_name="总厂",
+        project_no="P1",
+        product_name="产品A",
+        device_no="",
+        process_name="1",
+        product_gross_weight_kg=gross_weight,
+        standard_beat=1,
+        standard_workload=0,
+    )
+
+
+def _press_equipment() -> Equipment:
+    return Equipment(attendance_point_name="总厂", device_no="E1", device_type="冲压设备")
+
+
+def _numeric_session(*, status: SessionStatus = SessionStatus.reporting) -> WorkSession:
+    end_at = now() - timedelta(minutes=1)
+    start_at = end_at - timedelta(hours=2)
+    return WorkSession(
+        attendance_point_name="总厂",
+        employee_phone="13800000000",
+        start_at=start_at,
+        end_at=end_at,
+        status=status,
+        devices=[
+            WorkSessionDevice(
+                attendance_point_name="总厂",
+                device_no="产品A",
+                process_name="1",
+                scanned_at=start_at,
+                sort_order=0,
+            )
+        ],
+    )
+
+
+def test_first_process_exceeds_material_limit_with_submit_snapshot(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=60,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        result = evaluate_report_item_over_limit(db, report, item, exclude_report_id=report.id)
+
+        assert result.status == OVER_LIMIT_STATUS_EXCEEDED
+        assert result.max_reportable_qty == Decimal("50.00")
+        assert result.current_report_qty == Decimal("60.00")
+        assert result.current_cumulative_qty == Decimal("60.00")
+        assert "1序累计报工数量超过本批次材料可支撑数量" in result.reason
+    finally:
+        db.close()
+
+
+def test_evaluate_defaults_to_excluding_current_report(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=50,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        result = evaluate_report_item_over_limit(db, report, item)
+
+        assert result.current_cumulative_qty == Decimal("50.00")
+        assert result.status != OVER_LIMIT_STATUS_EXCEEDED
+    finally:
+        db.close()
+
+
+def test_current_report_sibling_items_contribute_to_current_cumulative(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        first_item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        second_item = ProductionReportItem(
+            id=2,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="B",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no=" LOT-1 ",
+            process_name="1",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, first_item, second_item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        result = evaluate_report_item_over_limit(db, report, first_item)
+
+        assert result.current_report_qty == Decimal("30.00")
+        assert result.current_cumulative_qty == Decimal("60.00")
+        assert result.status == OVER_LIMIT_STATUS_EXCEEDED
+    finally:
+        db.close()
+
+
+def test_history_batch_numbers_are_compared_after_trim(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        previous_report = _report(1, ReportStatus.approved)
+        previous_item = ProductionReportItem(
+            id=1,
+            report=previous_report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no=" LOT-1 ",
+            process_name="1",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        report = _report(2)
+        item = ProductionReportItem(
+            id=2,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="B",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, previous_report, previous_item, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        result = evaluate_report_item_over_limit(db, report, item)
+
+        assert result.current_cumulative_qty == Decimal("60.00")
+        assert result.status == OVER_LIMIT_STATUS_EXCEEDED
+    finally:
+        db.close()
+
+
+def test_erp_weight_lookup_sql_error_has_distinct_uncheckable_reason():
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, item])
+        db.flush()
+
+        result = evaluate_report_item_over_limit(db, report, item)
+
+        assert result.over_limit_type == OVER_LIMIT_TYPE_UNCHECKABLE
+        assert result.reason == "读取批次投入重量失败，无法校验超额"
+    finally:
+        db.close()
+
+
+def test_evaluate_report_item_over_limit_does_not_write_snapshot_fields(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=60,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        result = evaluate_report_item_over_limit(db, report, item)
+
+        assert result.status == OVER_LIMIT_STATUS_EXCEEDED
+        assert item.over_limit_status == OVER_LIMIT_STATUS_NOT_CHECKED
+        assert item.over_limit_type is None
+        assert item.over_limit_reason is None
+    finally:
+        db.close()
+
+
+def test_later_process_exceeds_previous_good_quantity():
+    db = _sqlite_db()
+    try:
+        db.add_all(
+            [
+                Product(
+                    attendance_point_name="总厂",
+                    project_no="P1",
+                    product_name="产品A",
+                    device_no="",
+                    process_name="1",
+                    standard_beat=1,
+                ),
+                Product(
+                    attendance_point_name="总厂",
+                    project_no="P1",
+                    product_name="产品A",
+                    device_no="",
+                    process_name="3",
+                    standard_beat=1,
+                ),
+            ]
+        )
+        previous_report = _report(1, ReportStatus.approved)
+        previous_item = ProductionReportItem(
+            id=1,
+            report=previous_report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=100,
+            defect_qty=10,
+            scrap_qty=5,
+            standard_beat=1,
+        )
+        report = _report(2)
+        report.employee_phone = "13800000001"
+        item = ProductionReportItem(
+            id=2,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="B",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="3",
+            good_qty=98,
+            defect_qty=3,
+            scrap_qty=2,
+            standard_beat=1,
+        )
+        db.add_all([previous_report, previous_item, report, item])
+        db.flush()
+
+        result = evaluate_report_item_over_limit(db, report, item, exclude_report_id=report.id)
+
+        assert result.status == OVER_LIMIT_STATUS_EXCEEDED
+        assert result.previous_good_qty == Decimal("100.00")
+        assert result.current_report_qty == Decimal("103.00")
+        assert result.current_cumulative_qty == Decimal("103.00")
+        assert "3序累计报工数量超过1序累计成品数量" in result.reason
+    finally:
+        db.close()
+
+
+def test_history_process_names_are_compared_after_trim(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        previous_report = _report(1, ReportStatus.approved)
+        previous_item = ProductionReportItem(
+            id=1,
+            report=previous_report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name=" 01序 ",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        report = _report(2)
+        item = ProductionReportItem(
+            id=2,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="B",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="1",
+            good_qty=30,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, previous_report, previous_item, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        result = evaluate_report_item_over_limit(db, report, item)
+
+        assert result.current_cumulative_qty == Decimal("60.00")
+        assert result.status == OVER_LIMIT_STATUS_EXCEEDED
+    finally:
+        db.close()
+
+
+def test_refresh_report_over_limit_snapshot_writes_item_and_report_summary(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="1",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no=" LOT-1 ",
+            process_name="1",
+            good_qty=60,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        refresh_report_over_limit_snapshot(
+            db,
+            report,
+            source="submit",
+            checked_at=datetime(2026, 7, 25, 10),
+        )
+
+        assert report.has_over_limit is True
+        assert report.over_limit_summary == "1项超额"
+        assert item.over_limit_status == OVER_LIMIT_STATUS_EXCEEDED
+        assert item.over_limit_check_source == "submit"
+        assert item.over_limit_checked_at == datetime(2026, 7, 25, 10)
+        assert item.over_limit_batch_no == "LOT-1"
+        assert item.over_limit_max_reportable_qty == Decimal("50.00")
+    finally:
+        db.close()
+
+
+def test_refresh_report_over_limit_snapshot_skips_non_numeric_process(monkeypatch):
+    db = _sqlite_db()
+    try:
+        product = Product(
+            attendance_point_name="总厂",
+            project_no="P1",
+            product_name="产品A",
+            device_no="",
+            process_name="冲压",
+            product_gross_weight_kg=Decimal("2"),
+            standard_beat=1,
+        )
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="冲压",
+            good_qty=60,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([product, report, item])
+        db.flush()
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        refresh_report_over_limit_snapshot(
+            db,
+            report,
+            source="submit",
+            checked_at=datetime(2026, 7, 25, 10),
+        )
+
+        assert report.has_over_limit is False
+        assert report.over_limit_summary is None
+        assert item.over_limit_status == OVER_LIMIT_STATUS_NOT_CHECKED
+        assert item.over_limit_type is None
+        assert item.over_limit_reason is None
+    finally:
+        db.close()
+
+
+def test_refresh_report_over_limit_snapshot_accepts_source_positional_argument(monkeypatch):
+    db = _sqlite_db()
+    try:
+        report = _report(1)
+        item = ProductionReportItem(
+            id=1,
+            report=report,
+            attendance_point_name="总厂",
+            device_no="A",
+            project_no="P1",
+            product_name="产品A",
+            raw_material_batch_no="LOT-1",
+            process_name="冲压",
+            good_qty=60,
+            defect_qty=0,
+            scrap_qty=0,
+            standard_beat=1,
+        )
+        db.add_all([report, item])
+        db.flush()
+
+        refresh_report_over_limit_snapshot(db, report, "submit", checked_at=datetime(2026, 7, 25, 10))
+
+        assert item.over_limit_check_source == "submit"
+    finally:
+        db.close()
+
+
+def test_submit_report_refreshes_over_limit_snapshot(monkeypatch):
+    db = _sqlite_db()
+    try:
+        user = SimpleNamespace(phone="13800000000")
+        session = _numeric_session()
+        db.add_all([_press_equipment(), _numeric_product(), session])
+        db.commit()
+        monkeypatch.setattr(reports_router, "report_out", lambda report, schedule=None: report)
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        report = reports_router.submit_report(
+            ReportSubmitRequest(
+                session_id=session.id,
+                device_blocks=[
+                    ReportSubmitBlock(
+                        device_no="产品A",
+                        process_name="1",
+                        items=[
+                            ReportSubmitItem(
+                                device_no="E1",
+                                project_no="P1",
+                                product_name="产品A",
+                                process_name="1",
+                                standard_beat=1,
+                                raw_material_batch_no="LOT-1",
+                                good_qty=60,
+                            )
+                        ],
+                    )
+                ],
+            ),
+            user=user,
+            db=db,
+        )
+
+        assert report.has_over_limit is True
+        assert report.over_limit_summary == "1项超额"
+        assert report.items[0].over_limit_status == OVER_LIMIT_STATUS_EXCEEDED
+        assert report.items[0].over_limit_check_source == "submit"
+        assert report.items[0].over_limit_current_report_qty == Decimal("60.00")
+    finally:
+        db.close()
+
+
+def test_approve_report_refreshes_over_limit_snapshot_after_correction(monkeypatch):
+    db = _sqlite_db()
+    try:
+        user = SimpleNamespace(phone="13900000000", role=Role.admin)
+        session = _numeric_session(status=SessionStatus.submitted)
+        report = ProductionReport(
+            attendance_point_name="总厂",
+            session=session,
+            employee_phone="13800000000",
+            report_date=date(2026, 7, 25),
+            start_at=session.start_at,
+            end_at=session.end_at,
+            duration_minutes=120,
+            effective_minutes=120,
+            total_good_qty=40,
+            total_output_qty=40,
+            actual_beat=180,
+            standard_beat=1,
+            expected_workload=0,
+            pace_rate=0,
+            workload_rate=0,
+            status=ReportStatus.pending,
+            submitted_at=session.end_at,
+            items=[
+                ProductionReportItem(
+                    attendance_point_name="总厂",
+                    device_no="E1",
+                    project_no="P1",
+                    product_name="产品A",
+                    raw_material_batch_no="LOT-1",
+                    process_name="1",
+                    standard_beat=1,
+                    standard_workload=0,
+                    good_qty=40,
+                    defect_qty=0,
+                    scrap_qty=0,
+                )
+            ],
+        )
+        db.add_all([_press_equipment(), _numeric_product(), report])
+        db.commit()
+        monkeypatch.setattr(reviews_router, "accessible_point_names", lambda _db, _user: ["总厂"])
+        monkeypatch.setattr(reviews_router, "report_out", lambda report, schedule=None: report)
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("100"),
+        )
+
+        saved = reviews_router.approve_report(
+            report.id,
+            ApproveReportRequest(
+                item_corrections=[
+                    ReportItemCorrection(id=report.items[0].id, good_qty=60)
+                ]
+            ),
+            user=user,
+            db=db,
+        )
+
+        assert saved.has_over_limit is True
+        assert saved.over_limit_summary == "1项超额"
+        assert saved.items[0].good_qty == 60
+        assert saved.items[0].over_limit_status == OVER_LIMIT_STATUS_EXCEEDED
+        assert saved.items[0].over_limit_check_source == "review"
+        assert saved.items[0].over_limit_current_report_qty == Decimal("60.00")
+    finally:
+        db.close()
+
+
+def test_approve_report_without_over_limit_input_changes_preserves_submit_snapshot(monkeypatch):
+    db = _sqlite_db()
+    try:
+        user = SimpleNamespace(phone="13900000000", role=Role.admin)
+        session = _numeric_session(status=SessionStatus.submitted)
+        report = ProductionReport(
+            attendance_point_name="总厂",
+            session=session,
+            employee_phone="13800000000",
+            report_date=date(2026, 7, 25),
+            start_at=session.start_at,
+            end_at=session.end_at,
+            duration_minutes=120,
+            effective_minutes=120,
+            total_good_qty=60,
+            total_output_qty=60,
+            actual_beat=120,
+            standard_beat=1,
+            expected_workload=0,
+            pace_rate=0,
+            workload_rate=0,
+            status=ReportStatus.pending,
+            submitted_at=session.end_at,
+            has_over_limit=True,
+            over_limit_summary="1项超额",
+            items=[
+                ProductionReportItem(
+                    attendance_point_name="总厂",
+                    device_no="E1",
+                    project_no="P1",
+                    product_name="产品A",
+                    raw_material_batch_no="LOT-1",
+                    process_name="1",
+                    standard_beat=1,
+                    standard_workload=0,
+                    good_qty=60,
+                    defect_qty=0,
+                    scrap_qty=0,
+                    over_limit_status=OVER_LIMIT_STATUS_EXCEEDED,
+                    over_limit_type="first_process_material",
+                    over_limit_reason="提交时已超额",
+                    over_limit_checked_at=datetime(2026, 7, 25, 10),
+                    over_limit_check_source="submit",
+                    over_limit_batch_no="LOT-1",
+                    over_limit_product_gross_weight_kg=Decimal("2.0000"),
+                    over_limit_issued_weight_kg=Decimal("100.000000"),
+                    over_limit_max_reportable_qty=Decimal("50.00"),
+                    over_limit_current_cumulative_qty=Decimal("60.00"),
+                    over_limit_current_report_qty=Decimal("60.00"),
+                )
+            ],
+        )
+        db.add_all([_press_equipment(), _numeric_product(), report])
+        db.commit()
+        monkeypatch.setattr(reviews_router, "accessible_point_names", lambda _db, _user: ["总厂"])
+        monkeypatch.setattr(reviews_router, "report_out", lambda report, schedule=None: report)
+        monkeypatch.setattr(
+            "app.services.report_over_limit.read_batch_issued_weight_kg",
+            lambda db, batch_no, project_no, product_name: Decimal("200"),
+        )
+
+        saved = reviews_router.approve_report(
+            report.id,
+            ApproveReportRequest(),
+            user=user,
+            db=db,
+        )
+
+        assert saved.has_over_limit is True
+        assert saved.over_limit_summary == "1项超额"
+        assert saved.items[0].over_limit_status == OVER_LIMIT_STATUS_EXCEEDED
+        assert saved.items[0].over_limit_check_source == "submit"
+        assert saved.items[0].over_limit_reason == "提交时已超额"
+        assert saved.items[0].over_limit_issued_weight_kg == Decimal("100.000000")
+        assert saved.items[0].over_limit_max_reportable_qty == Decimal("50.00")
+    finally:
+        db.close()
+
+
+def test_report_out_exposes_over_limit_snapshot_fields():
+    report = ProductionReport(
+        id=1,
+        session_id=1,
+        attendance_point_name="总厂",
+        employee_phone="13800000000",
+        report_date=datetime(2026, 7, 25).date(),
+        start_at=datetime(2026, 7, 25, 8),
+        end_at=datetime(2026, 7, 25, 10),
+        status=ReportStatus.pending,
+        submitted_at=datetime(2026, 7, 25, 10),
+        has_over_limit=True,
+        over_limit_summary="1项超额",
+    )
+    item = ProductionReportItem(
+        id=1,
+        report=report,
+        attendance_point_name="总厂",
+        device_no="A",
+        project_no="P1",
+        product_name="产品A",
+        raw_material_batch_no="LOT-1",
+        process_name="1",
+        good_qty=60,
+        defect_qty=0,
+        scrap_qty=0,
+        standard_beat=1,
+        over_limit_status=OVER_LIMIT_STATUS_EXCEEDED,
+        over_limit_type="first_process_material",
+        over_limit_reason="1序累计报工数量超过本批次材料可支撑数量",
+        over_limit_checked_at=datetime(2026, 7, 25, 10),
+        over_limit_check_source="submit",
+        over_limit_batch_no="LOT-1",
+        over_limit_product_gross_weight_kg=Decimal("2.0000"),
+        over_limit_issued_weight_kg=Decimal("100.000000"),
+        over_limit_max_reportable_qty=Decimal("50.00"),
+        over_limit_previous_good_qty=None,
+        over_limit_current_cumulative_qty=Decimal("60.00"),
+        over_limit_current_report_qty=Decimal("60.00"),
+    )
+    report.items = [item]
+    report.allocations = []
+    report.audit_logs = []
+
+    output = report_out(report)
+
+    assert output.has_over_limit is True
+    assert output.over_limit_summary == "1项超额"
+    assert output.items[0].over_limit_status == OVER_LIMIT_STATUS_EXCEEDED
+    assert output.items[0].over_limit_reason == "1序累计报工数量超过本批次材料可支撑数量"
+    assert output.items[0].over_limit_max_reportable_qty == 50