from __future__ import annotations from app.schemas.dashboard import AlertItem, BoardSection, DashboardPayload, FlowStep, OverviewMetric from app.schemas.domain import CostInsight, InventoryLotSummary, MiniAppField, OperationCostLine, ProductSummary def get_dashboard_payload() -> DashboardPayload: return DashboardPayload( company="宁波嘉恒智能科技有限公司", overview=[ OverviewMetric( code="sales_open", label="未交订单", value="8", unit="单", note="其中 3 单未来 7 天交期", ), OverviewMetric( code="mrp_gap", label="待采购材料缺口", value="59", unit="吨", highlight="warning", note="SAP440 500*600*2.5 需按 2 吨倍数采购", ), OverviewMetric( code="wip_orders", label="在制工单", value="6", unit="张", note="2 张存在工序卡滞", ), OverviewMetric( code="scrap_alerts", label="异常报废工序", value="2", unit="处", highlight="danger", note="冲压与焊接工序超阈值", ), OverviewMetric( code="waiting_ship", label="待发货成品", value="3200", unit="件", note="本体产品优先发货", ), OverviewMetric( code="maintenance_due", label="设备待保养", value="3", unit="台", highlight="warning", note="含 1 台核心冲床", ), ], alerts=[ AlertItem( level="danger", title="冲压工序报废率 4.8%", description="工单 MO-202604-003 的冲压工序高于允许报废率 2.0%，建议立即复核模具与板材批次。", owner="车间主管", action="检查模具并冻结异常批次", ), AlertItem( level="warning", title="SAP440 材料仅剩 8 吨可用", description="按已排产工单计算，当前库存只能支撑 1.3 天，建议优先下达补料采购。", owner="采购员", action="生成补料采购单", ), AlertItem( level="warning", title="冲床 JH-CY-03 保养到期", description="设备已连续运行 286 小时，超过设定保养上限 280 小时。", owner="设备管理员", action="创建保养工单", ), ], flow_board=[ BoardSection( title="订单到采购", items=[ FlowStep( step_code="sales", title="订单 SO-202604-001", status="done", summary="产品 本体，下单数量 10000 件，客户交期 2026-04-28。", quantity="10000 件", ), FlowStep( step_code="mrp", title="MRP 物料需求", status="active", summary="计算出 SAP440 钢板理论需求 59000kg，按采购倍数建议下单 60000kg。", quantity="60 吨", ), FlowStep( step_code="purchase", title="采购到货", status="queued", summary="已到货 60000kg，待入库复核与批次挂账。", quantity="60 吨", ), ], ), BoardSection( title="领料到完工", items=[ FlowStep( step_code="issue", title="生产出库", status="active", summary="第一批已领料 22000kg，第二批计划明日发料。", quantity="22 吨", ), FlowStep( step_code="production", title="6 道工序报工", status="active", summary="冲压工序存在异常报废，焊接工序节拍偏慢。", quantity="在制 3800 件", ), FlowStep( step_code="receipt", title="成品待入库", status="queued", summary="首批完工 3200 件，待质检确认后转成品库。", quantity="3200 件", ), ], ), ], ) def get_product_overview_summary() -> ProductSummary: return ProductSummary( product_code="FG-BT-001", product_name="本体", material_name="SAP440 500*600*2.5 钢板", order_qty=10000, unit_weight_kg=5.2, gross_material_kg_per_piece=5.9, planned_material_weight_kg=59000, suggested_purchase_weight_kg=60000, purchase_multiple_weight_kg=2000, ) def get_operation_costs() -> list[OperationCostLine]: return [ OperationCostLine( seq_no=10, operation_name="开平", work_center="板材预处理区", std_labor_cost=0.12, std_machine_cost=0.18, allowed_scrap_rate=0.5, reported_good_qty=10000, reported_scrap_qty=12, abnormal=False, ), OperationCostLine( seq_no=20, operation_name="冲压", work_center="冲压一区", std_labor_cost=0.35, std_machine_cost=0.42, allowed_scrap_rate=2.0, reported_good_qty=9580, reported_scrap_qty=420, abnormal=True, ), OperationCostLine( seq_no=30, operation_name="去毛刺", work_center="后处理区", std_labor_cost=0.08, std_machine_cost=0.06, allowed_scrap_rate=0.8, reported_good_qty=9520, reported_scrap_qty=25, abnormal=False, ), OperationCostLine( seq_no=40, operation_name="折弯", work_center="折弯一区", std_labor_cost=0.22, std_machine_cost=0.20, allowed_scrap_rate=1.0, reported_good_qty=9475, reported_scrap_qty=18, abnormal=False, ), OperationCostLine( seq_no=50, operation_name="焊接", work_center="焊接二区", std_labor_cost=0.48, std_machine_cost=0.26, allowed_scrap_rate=1.5, reported_good_qty=9380, reported_scrap_qty=85, abnormal=True, ), OperationCostLine( seq_no=60, operation_name="检验包装", work_center="成检包装区", std_labor_cost=0.15, std_machine_cost=0.04, allowed_scrap_rate=0.2, reported_good_qty=9320, reported_scrap_qty=8, abnormal=False, ), ] def get_inventory_lots() -> list[InventoryLotSummary]: return [ InventoryLotSummary( lot_no="RM-20260418-01", item_name="SAP440 500*600*2.5 钢板", warehouse="原材料仓", location="A-01-03", inbound_weight_kg=30000, remaining_weight_kg=12000, status="PARTIAL", ), InventoryLotSummary( lot_no="RM-20260418-02", item_name="SAP440 500*600*2.5 钢板", warehouse="原材料仓", location="A-01-04", inbound_weight_kg=30000, remaining_weight_kg=26000, status="AVAILABLE", ), InventoryLotSummary( lot_no="FG-20260420-01", item_name="本体", warehouse="成品仓", location="FG-02-01", inbound_weight_kg=16640, remaining_weight_kg=16640, status="WAIT_SHIP", ), ] def get_mini_app_fields() -> list[MiniAppField]: return [ MiniAppField(field_name="report_no", label="报工单号", required=True, description="报工流水唯一编号"), MiniAppField(field_name="work_order_no", label="工单号", required=True, description="与 ERP 工单主表关联"), MiniAppField(field_name="operation_seq", label="工序序号", required=True, description="对应工艺路线工序"), MiniAppField(field_name="employee_code", label="员工编码", required=True, description="报工人员账号"), MiniAppField(field_name="equipment_code", label="设备编码", required=False, description="采集实际作业设备"), MiniAppField(field_name="start_time", label="开始时间", required=True, description="工序开始加工时间"), MiniAppField(field_name="end_time", label="结束时间", required=True, description="工序结束加工时间"), MiniAppField(field_name="report_qty", label="报工数量", required=True, description="本次加工总数量"), MiniAppField(field_name="good_qty", label="合格数量", required=True, description="用于流转到下道工序"), MiniAppField(field_name="scrap_qty", label="报废数量", required=True, description="系统用于异常判定"), MiniAppField(field_name="rework_qty", label="返工数量", required=False, description="返工件单独计成本"), MiniAppField(field_name="scrap_reason", label="报废原因", required=False, description="用于工序和设备异常归因"), MiniAppField(field_name="downtime_minutes", label="停机分钟数", required=False, description="用于设备稼动率分析"), MiniAppField(field_name="remark", label="备注", required=False, description="现场异常补充说明"), ] def get_cost_insights() -> list[CostInsight]: return [ CostInsight(category="材料成本", amount=486000.0, ratio=72.4, note="含板材采购与运输"), CostInsight(category="人工成本", amount=82100.0, ratio=12.2, note="按工序报工工时归集"), CostInsight(category="设备成本", amount=46300.0, ratio=6.9, note="按设备开机工时分摊"), CostInsight(category="制造费用", amount=37200.0, ratio=5.5, note="房租、水电、后勤、管理"), CostInsight(category="异常损失", amount=20350.0, ratio=3.0, note="报废与返工"), ]