281 lines
11 KiB
Python
281 lines
11 KiB
Python
from __future__ import annotations
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from app.schemas.dashboard import AlertItem, BoardSection, DashboardPayload, FlowStep, OverviewMetric
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from app.schemas.domain import CostInsight, InventoryLotSummary, MiniAppField, OperationCostLine, ProductSummary
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def get_dashboard_payload() -> DashboardPayload:
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return DashboardPayload(
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company="宁波嘉恒智能科技有限公司",
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overview=[
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OverviewMetric(
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code="sales_open",
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label="未交订单",
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value="8",
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unit="单",
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note="其中 3 单未来 7 天交期",
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),
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OverviewMetric(
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code="mrp_gap",
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label="待采购材料缺口",
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value="59",
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unit="吨",
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highlight="warning",
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note="SAP440 500*600*2.5 需按 2 吨倍数采购",
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),
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OverviewMetric(
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code="wip_orders",
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label="在制工单",
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value="6",
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unit="张",
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note="2 张存在工序卡滞",
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),
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OverviewMetric(
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code="scrap_alerts",
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label="异常报废工序",
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value="2",
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unit="处",
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highlight="danger",
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note="冲压与焊接工序超阈值",
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),
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OverviewMetric(
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code="waiting_ship",
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label="待发货成品",
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value="3200",
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unit="件",
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note="本体产品优先发货",
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),
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OverviewMetric(
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code="maintenance_due",
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label="设备待保养",
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value="3",
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unit="台",
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highlight="warning",
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note="含 1 台核心冲床",
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),
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],
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alerts=[
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AlertItem(
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level="danger",
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title="冲压工序报废率 4.8%",
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description="工单 MO-202604-003 的冲压工序高于允许报废率 2.0%，建议立即复核模具与板材批次。",
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owner="车间主管",
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action="检查模具并冻结异常批次",
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),
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AlertItem(
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level="warning",
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title="SAP440 材料仅剩 8 吨可用",
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description="按已排产工单计算，当前库存只能支撑 1.3 天，建议优先下达补料采购。",
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owner="采购员",
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action="生成补料采购单",
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),
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AlertItem(
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level="warning",
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title="冲床 JH-CY-03 保养到期",
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description="设备已连续运行 286 小时，超过设定保养上限 280 小时。",
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owner="设备管理员",
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action="创建保养工单",
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),
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],
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flow_board=[
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BoardSection(
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title="订单到采购",
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items=[
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FlowStep(
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step_code="sales",
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title="订单 SO-202604-001",
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status="done",
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summary="产品 本体，下单数量 10000 件，客户交期 2026-04-28。",
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quantity="10000 件",
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),
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FlowStep(
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step_code="mrp",
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title="MRP 物料需求",
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status="active",
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summary="计算出 SAP440 钢板理论需求 59000kg，按采购倍数建议下单 60000kg。",
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quantity="60 吨",
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),
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FlowStep(
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step_code="purchase",
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title="采购到货",
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status="queued",
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summary="已到货 60000kg，待入库复核与批次挂账。",
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quantity="60 吨",
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),
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],
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),
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BoardSection(
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title="领料到完工",
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items=[
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FlowStep(
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step_code="issue",
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title="生产出库",
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status="active",
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summary="第一批已领料 22000kg，第二批计划明日发料。",
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quantity="22 吨",
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),
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FlowStep(
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step_code="production",
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title="6 道工序报工",
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status="active",
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summary="冲压工序存在异常报废，焊接工序节拍偏慢。",
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quantity="在制 3800 件",
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),
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FlowStep(
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step_code="receipt",
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title="成品待入库",
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status="queued",
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summary="首批完工 3200 件，待质检确认后转成品库。",
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quantity="3200 件",
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),
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],
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),
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],
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)
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def get_product_overview_summary() -> ProductSummary:
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return ProductSummary(
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product_code="FG-BT-001",
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product_name="本体",
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material_name="SAP440 500*600*2.5 钢板",
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order_qty=10000,
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unit_weight_kg=5.2,
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gross_material_kg_per_piece=5.9,
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planned_material_weight_kg=59000,
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suggested_purchase_weight_kg=60000,
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purchase_multiple_weight_kg=2000,
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)
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def get_operation_costs() -> list[OperationCostLine]:
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return [
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OperationCostLine(
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seq_no=10,
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operation_name="开平",
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work_center="板材预处理区",
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std_labor_cost=0.12,
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std_machine_cost=0.18,
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allowed_scrap_rate=0.5,
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reported_good_qty=10000,
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reported_scrap_qty=12,
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abnormal=False,
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),
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OperationCostLine(
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seq_no=20,
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operation_name="冲压",
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work_center="冲压一区",
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std_labor_cost=0.35,
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std_machine_cost=0.42,
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allowed_scrap_rate=2.0,
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reported_good_qty=9580,
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reported_scrap_qty=420,
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abnormal=True,
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),
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OperationCostLine(
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seq_no=30,
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operation_name="去毛刺",
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work_center="后处理区",
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std_labor_cost=0.08,
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std_machine_cost=0.06,
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allowed_scrap_rate=0.8,
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reported_good_qty=9520,
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reported_scrap_qty=25,
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abnormal=False,
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),
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OperationCostLine(
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seq_no=40,
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operation_name="折弯",
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work_center="折弯一区",
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std_labor_cost=0.22,
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std_machine_cost=0.20,
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allowed_scrap_rate=1.0,
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reported_good_qty=9475,
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reported_scrap_qty=18,
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abnormal=False,
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),
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OperationCostLine(
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seq_no=50,
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operation_name="焊接",
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work_center="焊接二区",
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std_labor_cost=0.48,
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std_machine_cost=0.26,
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allowed_scrap_rate=1.5,
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reported_good_qty=9380,
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reported_scrap_qty=85,
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abnormal=True,
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),
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OperationCostLine(
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seq_no=60,
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operation_name="检验包装",
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work_center="成检包装区",
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std_labor_cost=0.15,
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std_machine_cost=0.04,
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allowed_scrap_rate=0.2,
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reported_good_qty=9320,
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reported_scrap_qty=8,
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abnormal=False,
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),
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]
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def get_inventory_lots() -> list[InventoryLotSummary]:
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return [
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InventoryLotSummary(
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lot_no="RM-20260418-01",
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item_name="SAP440 500*600*2.5 钢板",
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warehouse="原材料仓",
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location="A-01-03",
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inbound_weight_kg=30000,
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remaining_weight_kg=12000,
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status="PARTIAL",
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),
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InventoryLotSummary(
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lot_no="RM-20260418-02",
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item_name="SAP440 500*600*2.5 钢板",
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warehouse="原材料仓",
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location="A-01-04",
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inbound_weight_kg=30000,
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remaining_weight_kg=26000,
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status="AVAILABLE",
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),
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InventoryLotSummary(
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lot_no="FG-20260420-01",
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item_name="本体",
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warehouse="成品仓",
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location="FG-02-01",
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inbound_weight_kg=16640,
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remaining_weight_kg=16640,
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status="WAIT_SHIP",
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),
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]
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def get_mini_app_fields() -> list[MiniAppField]:
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return [
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MiniAppField(field_name="report_no", label="报工单号", required=True, description="报工流水唯一编号"),
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MiniAppField(field_name="work_order_no", label="工单号", required=True, description="与 ERP 工单主表关联"),
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MiniAppField(field_name="operation_seq", label="工序序号", required=True, description="对应工艺路线工序"),
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MiniAppField(field_name="employee_code", label="员工编码", required=True, description="报工人员账号"),
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MiniAppField(field_name="equipment_code", label="设备编码", required=False, description="采集实际作业设备"),
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MiniAppField(field_name="start_time", label="开始时间", required=True, description="工序开始加工时间"),
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MiniAppField(field_name="end_time", label="结束时间", required=True, description="工序结束加工时间"),
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MiniAppField(field_name="report_qty", label="报工数量", required=True, description="本次加工总数量"),
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MiniAppField(field_name="good_qty", label="合格数量", required=True, description="用于流转到下道工序"),
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MiniAppField(field_name="scrap_qty", label="报废数量", required=True, description="系统用于异常判定"),
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MiniAppField(field_name="rework_qty", label="返工数量", required=False, description="返工件单独计成本"),
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MiniAppField(field_name="scrap_reason", label="报废原因", required=False, description="用于工序和设备异常归因"),
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MiniAppField(field_name="downtime_minutes", label="停机分钟数", required=False, description="用于设备稼动率分析"),
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MiniAppField(field_name="remark", label="备注", required=False, description="现场异常补充说明"),
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]
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def get_cost_insights() -> list[CostInsight]:
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return [
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CostInsight(category="材料成本", amount=486000.0, ratio=72.4, note="含板材采购与运输"),
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CostInsight(category="人工成本", amount=82100.0, ratio=12.2, note="按工序报工工时归集"),
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CostInsight(category="设备成本", amount=46300.0, ratio=6.9, note="按设备开机工时分摊"),
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CostInsight(category="制造费用", amount=37200.0, ratio=5.5, note="房租、水电、后勤、管理"),
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CostInsight(category="异常损失", amount=20350.0, ratio=3.0, note="报废与返工"),
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]
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